Trí impeller caidéil uisce a aistriú ó alúmanam go PEIC treisithe le snáithín carbóin, gearradh meáchan an aonaid 62 faoin gcéad agus shín sé an saol seirbhíse thar 20,000 uair an chloig, ach níor éirigh leis a...
LÉIGH TUILLEADH +
Trí impeller caidéil uisce a aistriú ó alúmanam go PEIC treisithe le snáithín carbóin, gearradh meáchan an aonaid 62 faoin gcéad agus shín sé an saol seirbhíse thar 20,000 uair an chloig, ach níor éirigh leis a...
LÉIGH TUILLEADH +Trí impeller caidéil uisce a aistriú ó alúmanam go PEIC treisithe le snáithín carbóin, gearradh meáchan an aonaid 62 faoin gcéad agus shín sé an saol seirbhíse thar 20,000 uair an chloig, ach níor éirigh leis a...
LÉIGH TUILLEADH +Sáraíonn éileamh domhanda polaiméire 400 milliún tonna méadrach in aghaidh na bliana anois, ach soláthraíonn stoc cothaithe athchúrsáilte níos lú ná 10 faoin gcéad den toirt sin fós. Sainmhíníonn an bhearna sin...
LÉIGH TUILLEADH +Teipeann ar impeller caidéil le rátáil sreabhán próisis 90 °C laistigh de shé mhí. Maireann cónascaire ach déanann sé saobhadh an chéad uair a théann an bord trí bhuaic athshreafa saor ó luaidhe 260 °C. Láimhseálan...
LÉIGH TUILLEADH +During the injection molding process, PEEK has extremely strict requirements for process parameters due to its very high melting point and unique molecular structure. Zhejiang Lisu Composite Materials Co., Ltd is dedicated to providing high-performance material solutions, understanding that precise process control is key to realizing the superior performance of PEEK Plastic Pellets.
Here are the strict requirements and parameter comparisons for drying and mold temperature in PEEK injection molding:
PEEK has a certain degree of hygroscopicity. If moisture is not removed before molding, the moisture will vaporize at high temperatures during processing, causing bubbles and silver streaks on the surface of the product, or even leading to molecular chain breakage due to hydrolysis, drastically reducing mechanical strength.
The mold temperature determines the crystallinity of PEEK, directly affecting the product's rigidity, chemical resistance, and dimensional stability.
To intuitively demonstrate the strict requirements of PEEK molding, the following table compares PEEK with general engineering plastics (such as PA66):
| Parameter Item | PEEK Plastic Pellets | General Engineering Plastics (e.g., PA66) |
|---|---|---|
| Melt Temperature | 360°C - 400°C | 260°C - 290°C |
| Mold Temperature | 160°C - 200°C | 60°C - 100°C |
| Drying Temperature | 150°C - 160°C | 80°C - 100°C |
| Drying Time | 3 - 5 hours | 2 - 4 hours |
| Equipment Requirements | High-temperature oil heater, high-precision dehumidifier | Ordinary water heater, hot air dryer |
Q1: Must PEEK Plastic Pellets provided by Zhejiang Lisu Composite Materials Co., Ltd be dried before molding?
A: Yes, they must be dried. As a national high-tech enterprise, Zhejiang Lisu Composite Materials Co., Ltd emphasizes that drying is a crucial step to prevent PEEK from hydrolyzing during high-temperature processing. If the moisture content exceeds 0.02%, it will seriously affect product quality. We recommend using professional dehumidifying drying equipment to dry at 150°C - 160°C for at least 3 hours.
Q2: What are the consequences if the mold temperature does not reach above 160°C?
A: If the mold temperature is lower than required, the crystallinity of PEEK will be insufficient, leading to a rough surface finish and decreased strength, and the product is prone to dimensional deformation in high-temperature environments. The R&D team at Zhejiang Lisu Composite Materials Co., Ltd recommends using high-standard oil heaters to stabilize the mold temperature between 160°C - 200°C to ensure the material achieves its best mechanical and chemical resistance properties.
Q3: How does Zhejiang Lisu Composite Materials Co., Ltd ensure the molding performance of the PEEK materials sold?
A: Zhejiang Lisu Composite Materials Co., Ltd possesses comprehensive experimental testing capabilities and strictly implements the IATF16949 quality management system. We not only provide high-quality PEEK Plastic Pellets, but also offer detailed technical support to help customers optimize injection molding parameters, working together to promote environmentally friendly and sustainable development.